TOTAL SOLUTION FOR SHIPYARD MODERNIZATION

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PRODUCTION FACILITIES & EQUIPMENT ENGINEERING

3) AUTOMATIC PIPE SPOOL PRODUCTION LINE

This system is specially developed for 3D pipe spool production in automatic mode. Through MES control, entire production process can be planned and managed in high efficient ways from the supply raw materials to cutting, bevelling, welding and bending. This automatic solution can minimize number of manpower in workshop.

Pipe rack It is used for pipe (Φ48.6~Φ355mm) to store and supply into production line for various pipe according to plan
Band saw Cutting dia. (Φ48.6~Φ610mm) / Blade speed. Max 90mm/min
Center clamping device, Laser marking system, Auto cutting system
Facing machine Facing dia. (Φ48.6~Φ610mm) / Multi shape beveling(I, V, J) / Auto pipe feeding system
Center clamping device
Welding fit up machine Auto pipe feeding system / Multi jig for flange and elbow / Foot pedal
Robot welding machine Rail shifting system of turning roller / Turning roller rail shifting system
Indivisual movement / Indivisual robot control system / Welding data management
CNC pipe coaster Plasma and Oxygen cutting / Cutting according to the shape input
Cutting program using auto cad
CNC pipe bending machine Bending program using auto cad / Cold bending max dia. (~ Φ219mm) / 2axis,1stack
Auto lubrication system / Touch screen control
Welding chuck & Turning roller Clamping for various sizes of pipe / Welding foot pedal
Robot and welding speed synchronization

Pipe shop capabilities

Material Carbon, Stainless, Non-ferrous
Diameter ½”(21.3mm) through 48”(1,219mm) diameter
Working area 15,120㎡
Lay out configuration Material warehouse stage, Hydro testing of the pipeline,
Pipe spool fabrication stage (Auto welding, 2D, 3D welding stage)
Customized production software M.E.S(Developed by SCADA)

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